Posts

Showing posts from March, 2009

CLEANING OF BOPP TAPE DISPENSER

1.0 SCOPE: Applicable to BOPP tape dispenser manufactured by ITW Signode India Limited. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the machine labeled as ‘TO BE CLEANED’ (LBPR:xxxx). 3.2 Switch ‘OFF’ the main power supply to the machine. 3.3 Remove both the BOPP tape rolls. 3.4 Clean the cutting blades with wet lint free cloth followed by dry lint free cloth. 3.5 Clean the body of the machine with dry lint free cloth. 3.6 Remove ‘TO BE CLEANED’ label and affix ‘CLEANED’ (LBPR:xxxx) to the machine. 3.7 Fill the Equipment Cleaning checklist (QAP:xxxx). 3.8 Enter the details in the ‘Equipment usage log’ (SOP: PRGN:xxxxx)

CLEANING OF BLISTER PACK MACHINE 240SS

1.0 SCOPE: Applicable to Blister Pack Machine (Pharmapack 240 SS) manufactured by Precision Gears Ltd. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 AT THE TIME OF BATCH CHANGE OVER / AT THE END OF SHIFT 3.1.1 Ensure that the machine labeled as ‘TO BE CLEANED’ (LBPR:xxx). Enter the details in the ‘Equipment usage log’ (PRGN:xxxx). 3.1.2 Switch ‘OFF’ the main power supply to the machine. 3.1.3 Close compressed air valve and cooling water for the machine. 3.1.4 Compressed air should not be used for cleaning blister pack machine. 3.1.5 Remove overprinting polymer stereos/coding metal stereos (whichever is applicable) of previous batch. Destroy the polymer stereos by cutting into pieces/give the metal stereos to the concerned Production Officer (whichever is applicable) . Incase part batch is packed, retain the stereos. Record the same in Batch Packing Record. 3.1.6 Clean the ink pelt with a lint free cloth dipped in thinner (if applicable). 3.1.7 ...

CLEANING OF AUTOMATIC CAPSULE FILLING (AF-90T) MACHINE

1.0 SCOPE: Applicable to Automatic Capsule Filling (AF-90T) Machine manufactured by Pam Pharmaceutical and Allied Machinery Company Limited. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 AT THE TIME OF BATCH CHANGE OVER / AT THE END OF SHIFT 3.1.1 Ensure that the machine labeled as ‘TO BE CLEANED’ (LBPR:xxxx). Enter the details in the ‘Equipment usage log’ (PRGN:xxxx). 3.1.2 Switch ‘ON’ the main power supply to the machine. 3.1.3 Clean the machine with vacuum cleaner to remove the empty capsules. 3.1.4 Clean the machine with vacuum cleaner to remove the powder from the platform. 3.1.5 Clean the empty capsule hopper with dry lint free cloth. 3.1.6 Clean the powder hopper inside using vacuum cleaner and outside with dry lint free cloth. 3.1.7 Clean the slug collection box using vacuum cleaner. 3.1.8 Clean the machine body, acrylic doorframes, acrylic doors and the top of the machine with dry lint free cloth. 3.1.9 Remove ‘TO BE CLEANED’ la...

CLEANING OF AIR DISPLACEMENT UNIT (ADU-100)

1.0 SCOPE: Applicable to Air Displacement Unit (ADU-100) manufactured by Pam Pharmaceutical and Allied Machinery Company Limited. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 AT THE TIME OF BATCH CAHNGE OVER / AT THE END OF SHIFT 3.1.1 Ensure that the machine labeled as ‘TO BE CLEANED’ (LBPR:xxx). Enter the details in the ‘Equipment usage log’ (PRGN:xxxx). 3.1.2 Check that the machine is switched ‘OFF’. 3.1.3 Remove the top cover along with the filter bag assembly and sucker rod of the machine by removing the four toggle clamps. 3.1.4 Remove the rubber seal ring and the hosepipes. 3.1.5 Remove the filter bag and clean the filter bag of ADU-100 machine with help of compressed air at service floor. 3.1.6 Clean the powder-collecting chamber using vcuum cleaner. 3.1.7 Wipe the hosepipes with dry lint free cloth. 3.1.8 Wipe the outer body of the machine with dry lint free cloth. 3.1.9 Fix the filter bag on the shaker assembly. 3.1.10 Place ...

CLEANING OF THE ACCESSORIES

Image
1.0 SCOPE: Applicable to all the accessories used in the production area. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Keep all the accessories on a SS Table trolley and label the trolley as ‘TO BE CLEANED’ (LBPR:xxx) and transfer the trolley in the washing area. Clean the accessories as per the following procedure. 3.2 Dry all the accessories using dry lint free cloth and keep them on SS Table trolley. 3.3 Remove ‘TO BE CLEANED’ label and affix ‘CLEANED’ (LBPR:xxxx) to the trolley. 3.4 Keep the accessories in a polyethylene bag and put the ‘CLEANED’ (LBPR:xxxx) label.

EQUIPMENT LINE CLEARANCE VACUUM CLEANER

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that Vacuum cleaner is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCLxxxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing / Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checkin...

EQUIPMENT LINE CLEARANCE TRY DRYER

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that Try dryer is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that gloves and accessories box is cleaned. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance is given by Production Of...

EQUIPMENT LINE CLEARANCE TABLET INSPECTION BELT

1.0 SCOPE: To provide the guidelines for the effective line clearance of the Tablet inspection belt. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that the Tablet inspection belt is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1, for Batch change over/at the end of shift or as per the SOP: PRCL:xxxx; Point No: 3.2, for Product change over/ Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that the balance is verified as per the SOP: QAGN:xxxx. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance ...

EQUIPMENT LINE CLEARANCE STRIP PACKING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx. 3.2 Ensure that the strip packing machine is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1, for Batch change over/At the end of shift or as per SOP: PRCL: xxxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the Aluminum foils, gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checkin...

EQUIPMENT LINE CLEARANCE VIBRATORY SIFTER (30ӯ)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxxx 3.2 Ensure that Vibratory Sifter (30ӯ) is cleaned as per the SOP: PRCLxxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCLxxxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that the sieves are cleaned, of correct product and check the integrity. 3.6 Ensure that all the gloves and accessories of previous product/batch are removed. 3.7 Ensure that gloves and accessories box is cleaned. 3.8 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle an...

EQUIPMENT LINE CLEARANCE SIFTER CUM MULTIMILL

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxxx 3.2 Ensure that the Sifter Cum Multimill is cleaned as per SOP: PRCL:xxxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL:xxxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that the vent filter fixed is of correct product. 3.6 Ensure that all the gloves and accessories of previous product/batch are removed. 3.7 Ensure that gloves and accessories box is cleaned. 3.8 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufact...

EQUIPMENT LINE CLEARANCE SHIPPER STRAPPING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxxx 3.2 Ensure that the Shipper strapping machine is cleaned as per SOP: PRCL:xxxx 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product / batch. 3.5 Ensure that accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Packing Record (BPR). 3.8 After checking all above points and the BPR, Final Line Clearance should be given by In Process Quality Assura...

EQUIPMENT LINE CLEARANCE SORTER ELEVATOR (SE-100)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxx 3.2 Ensure that Sorter elevator is cleaned as per the SOP: PRCL:xxx Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-menti...

EQUIPMENT LINE CLEARANCE ROPP CAP SEALING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx. 3.2 Ensure that ROPP cap sealing machine is cleaned as per the SOP: PRCL:xxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, whic...

EQUIPMENT LINE CLEARANCE ROPP CAP SEALING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that ROPP cap sealing machine is cleaned as per the SOP: PRCL:xxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, whic...

EQUIPMENT LINE CLEARANCE RAPID MIXER GRANULATOR (CAPACITY-700 L)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Rapid Mixer Granulator (Capacity-700 kg) is cleaned as per SOP: PRCLxxx Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxx Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that the vent filter fixed is of correct product. 3.6 Ensure that all the gloves and accessories of previous product/batch are removed. 3.7 Ensure that gloves and accessories box is cleaned. 3.8 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the ...

LINE CLEARANCE PROCEDURE FOR DISPENSED MATERIAL HOLDING AREA

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that all containers, documents and labels of previous product / batch are removed. 3.3 Ensure that the gloves and accessories of previous product/batch are removed. 3.4 Ensure that the balance verification is done as per the SOP: QAGNxxx 3.5 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Manufacturing Record. 3.6 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.7 Record the observations in the format PRLC:xxxx 4.0 ENCLOSURES: 4.1 Line Clearance Checklist for Raw Material Staging Area, format PRLC:xxx

EQUIPMENT LINE CLEARANCE RAPID PACK MACHINE (RP-250)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx. 3.2 Ensure that the Rapid Pack Machine (RP-250) is cleaned as per the SOP: PRCL:xxx; Point No: 3.1, for Batch change over/At the end of shift or as per SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the PVC/PVDC/Aluminum foils, gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, af...

EQUIPMENT LINE CLEARANCE PLANETARY MIXER (CAPACITY-350 L)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Planetary mixer (Capacity-350 kg) is cleaned as per SOP: PRCL:xxx Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxx Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the ab...

EQUIPMENT LINE CLEARANCE STEAM JACKETED PLANETARY MIXER(CAPACITY-100 L)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that Steam Jacketed Planetary Mixer is cleaned as per the SOP: PRCL:xxx. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.8 After checking all above points and the BMR, Final Line C...

EQUIPMENT LINE CLEARANCE OCTAGONAL BLENDER 2000 L

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx. 3.2 Ensure that the Octagonal blender (Capacity-2000 L) is cleaned as per SOP: PRCL:xxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking th...

EQUIPMENT LINE CLEARANCE OCTAGONAL BLENDER 500 L

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the octagonal blender (Capacity-500 L) is cleaned as per SOP: PRCL:xxxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL:xxxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.7 After checking all above points and the BMR, Fina...

EQUIPMENT LINE CLEARANCE NEOCOTA

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx. 3.2 Ensure that Neocota is cleaned as per the SOP: PRCL:xxx. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that gloves and accessories box is cleaned. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.9 After checking all abo...

EQUIPMENT LINE CLEARANCE MULTIMILL

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxxxx 3.2 Ensure that Multimill is cleaned as per the SOP: PRCL:xxxxx Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxxx Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that the screens are cleaned, of correct product and check the integrity. 3.6 Ensure that all the gloves and accessories of previous product/batch are removed. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance...

EQUIPMENT LINE CLEARANCE MEASURING CUP FEEDING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Measuring cup feeding machine is cleaned as per SOP: xxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be re...

EQUIPMENT LINE CLEARANCE MEASURING CUP FEEDING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Measuring cup feeding machine is cleaned as per SOP: PRCL:xxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to b...

EQUIPMENT LINE CLEARANCE METAL DETECTOR (DSP-3)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Metal Detector as per the SOP: PRCL: 047; Point No: 3.1,for Batch change over/at the end of shift or as per the SOP: PRCLxxxx Point No: 3.1, for Product change over/ Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points,...

EQUIPMENT LINE CLEARANCE MINI CAPSULE SORTER (MCS-100)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that Mini capsule sorter machine is cleaned as per the SOP: PRCL:xxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checki...

EQUIPMENT LINE CLEARANCE BOTTLE LABELING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxx 3.2 Ensure that Bottle labeling machine is cleaned as per the SOP: PRCL:xxxx. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Packing Record (BPR). 3.8 After checking all above points and the BPR, Final Line Clearance should be given by In Process Quality Assurance Officer. 3.9 Record the observ...

EQUIPMENT LINE CLEARANCE BOTTLE LABELING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that Bottle labeling machine is cleaned as per the SOP: PRCL:xxxx. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Packing Record (BPR). 3.8 After checking all above points and the BPR, Final Line Clearance should be given by In Process Quality Assurance Offic...

EQUIPMENT LINE CLEARANCE FLUID BED DRYER (CAPACITY-200 KG)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that the Fluid Bed Dryer (Capacity-200 kg) is cleaned as per SOP: PRCL:xxxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that the finger bag is cleaned and is of correct product. Check and record the integrity of the finger bag in the integrity checklist of the finger bag (PRCL:xxxx) 3.6 Ensure that all the gloves and accessories of previous product/batch are removed. 3.7 Ensure that gloves and accessories box is cleaned. 3.8 ...

EQUIPMENT LINE CLEARANCE ELEVATOR AND TIPPER

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that the Elevator and tipper is cleaned as per SOP: PRCL:xxxx 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product / batch. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.8 After checking all above points and the BMR, Final Line Cle...

EQUIPMENT LINE CLEARANCE EMPTY CAPSULE SORTER (ECS-100)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxxx 3.2 Ensure that Empty capsule sorter machine is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after chec...

EQUIPMENT LINE CLEARANCE DRY SYRUP FILLING

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxxx 3.2 Ensure that Dry syrup filling machine is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that gloves and accessories box is cleaned. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance is given by ...

EQUIPMENT LINE CLEARANCE DRY SYRUP FILLING

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that Dry syrup filling machine is cleaned as per the SOP: PRCL:xxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product/ batch. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that gloves and accessories box is cleaned. 3.7 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance is gi...

EQUIPMENT LINE CLEARANCE DE-DUSTING AND POLISHING (DP-100)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that De-dusting and polishing machine is cleaned as per the SOP: PRCL:xxxx; Point No: 3.1 for Batch change over/At the end of shift or is cleaned as per the SOP: PRCL:xxxx; Point No: 3.2, for Product change over/Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after...

EQUIPMENT LINE CLEARANCE TABLET DE-DUSTER

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxxx 3.2 Ensure that the Tablet deduster is cleaned as per SOP: PRCLxxxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL: xxxx; Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned p...

EQUIPMENT LINE CLEARANCE DEBLISTERING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGNxxx 3.2 Ensure that the Deblistering Machine as per the SOP: PRCL:xxx; Point No: 3.1, for batch change over/at the end of shift or as per SOP: PRCL:xxx Point No: 3.2, for product change over/expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all containers, documents, labels, gloves and accessories of previous product/batch are removed and status displayed on the status board. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to st...

EQUIPMENT LINE CLEARANCE CONVEYOR BELT

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that the Conveyor Belt as per the SOP: PRCL:xxx. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product / batch. 3.5 Ensure that accessories of previous product/batch are removed. 3.6 Check the Temperature and Relative Humidity of the packing hall and enter the same in the Batch Packing Record. 3.7 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Packing Record (BPR). 3.8 After checking all above points and the BPR, Final Line Clearance should be given by In Process Quality Assurance Officer. 3....

EQUIPMENT LINE CLEARANCE COMPRESSION MACHINE (27 STATION)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Compression Machine is cleaned as per the SOP: PRCL: xxx; Point No: 3.1, for Batch change over/at the end of shift or as per the SOP: PRCL: 008/A; Point No: 3.2, for Product change over/ Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that the punch set is fixed as per standard specification of respective product. 3.7 Check the cleanliness of the dedusting machine. 3.8 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and e...

EQUIPMENT LINE CLEARANCE COMPRESSION MACHINE (35 STATION)

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Compression Machine is cleaned as per the SOP: PRCL: xxx; Point No: 3.1, for Batch change over/at the end of shift or as per the SOP: PRCL: xxxx; Point No: 3.2, for Product change over/ Expiry of use before date. 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Ensure that the punch set is fixed as per standard specification of respective product. 3.7 Check the cleanliness of the dedusting machine. 3.8 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and e...

EQUIPMENT LINE CLEARANCE COLLOID MILL

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxxx 3.2 Ensure that Colloid mill is cleaned as per the SOP: PRCL:xxxx 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that all the gloves and accessories of previous product/batch are removed. 3.6 Check the Temperature, Relative Humidity and the Differential Pressure of the cubicle and enter the same in the Batch Manufacturing Record. 3.8 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch Manufacturing Record (BMR). 3.9 After checking all above points and the BMR, Final Line Clearance should b...

EQUIPMENT LINE CLEARANCE CARTON OVERPRINTING MACHINE

1.0 SCOPE: To provide guidelines to ensure effective line clearance of the area and equipment. 2.0 RESPONSIBILITY: Operator, Production Officer. 3.0 PROCEDURE: 3.1 Ensure that the area is cleaned as per SOP: PRGN:xxx 3.2 Ensure that the Carton Overprinting Machine as per the SOP: PRCL:xxx 3.3 Ensure that all containers, documents and labels of previous product / batch are removed and status board is updated. 3.4 Ensure that all the cervices and near by area is free from previous product. 3.5 Ensure that accessories of previous product/batch are removed. 3.6 Line clearance is given by Production Officer to start the next batch, after checking the above-mentioned points, which is to be recorded in the Batch packing Record (BPR). 3.7 After checking all above points and the BPR, Final Line Clearance should be given by In Process Quality Assurance Officer. 3.8 Record the observations in the format PRLC:xxxx 4.0 ENCLOSURE: 4.1 Line Clearance Checklist for Carton Over...